a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 a released 01apr2014 kh ug a1 ecr-16-010040 13jul2016 rs lz customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150090 k.huang 08may2012 - - s.xi 08may2012 1:1 1 4 a1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2150090 -2 a fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 1803052-1 8- 2150090 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150090 -4 - - - 2150090 -5 a fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 2031314-1 - 2119641-1 - 2063440-2 2150090 -6 a non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2150090 -7 a fine crimp height adjust none - - - - - - - 7- 2150090 -7 a crimp tooling kit - - - - - - - - set up gauge 2119599-2 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) item no description part no -2 -5 -6 -7 -77 1 crimper, wire premium 1-456405-3 1 1 1 1 1 2 spacer, crimper 455888-9 1 1 1 1 - 3 crimper, insulation f premium 2-1633961-3 1 1 1 1 1 4 block, fl crimper spacer 238009-1 1 1 1 1 - 5 spacer 6-240641-8 1 1 1 1 - 7 blade, slug 1-2217206-0 1 1 1 1 - 8 anvil, combination 8-1633383-0 1 1 1 1 1 9 plate, front shear 690482-4 1 1 1 1 - 10 - - - - - - - 11 plate, rear shear 240833-1 1 1 1 1 - 13 spacer,hold-down 1752360-1 1 1 1 1 - 16 spacer 240641-1 1 1 1 1 - 17 scr, bhsc, rohs (m6 x 12) 1-2079383-1 4 4 4 4 - 18 guide, lower strip 1901259-5 2 2 2 2 - 20 drag 1752373-2 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 - 23 plate, strip hold down 240825-3 1 1 1 1 - 24 plate, strip guide 1-1752371-7 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 7 7 7 7 - 35 bolt, adjustment 2119092-1 1 1 - 1 - 37 fa head, atlantic style 2119085-1 1 1 1 1 - 38 ram washer, precision 2119644-1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 - 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 44 ram,amp style, end feed 2119369-1 1 1 - 1 - 46 applicator basic assembly, ef 2119655-5 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 51 feed finger subassembly 2031314-1 1 - - - - 52 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 3 3 3 3 - 60 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 limiter, adjustment bolt 2119793-1 1 1 - 1 - 64 shcs, low head, rohs, m4 x 20 2168400-5 2 2 2 2 - 65 holddown, terminal 1-1901681-5 1 1 1 1 - 66 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 tag,identification 2119740-1 1 - - 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 - 82 spacer, crimper 455888-6 1 1 1 1 - 133 servo feed latch asm 1633743-1 - 1 1 - - 135 memory chip, programmed see note 4 - ref ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 spring, feed finger 240638-1 1 - - - - 164 counter, magnetic 994970-2 ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 174 guide pin,holddown 1901680-2 1 1 1 1 - 175 guide pin,holddown 1752353-2 1 1 1 1 - 176 spring, compression 8-22280-7 1 1 1 1 - 177 pin, slotted spring 3.0 x 14.0 6-993111-6 1 1 1 1 - 179 locater block,terminal 1-1976053-7 1 1 1 1 - 180 standoff, hold-down 1-1976055-8 1 1 1 1 - 183 feed finger assembly,ef 1803052-1 - 1 1 - - 213 tag,identification 2119740-2 - 1 1 - - 230 scr, bhsc, rohs (m3 x 6) 1-2079383-0 2 2 2 2 - 238 air feed module 2063440-2 1 - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 - 2 2 - - 242 retainer, insulation dial 2119083-1 1 1 1 1 - 243 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 cam, snail, insulation adjustment 2119082-9 1 1 1 1 - 245 ram, amp style, end feed, non-adjust 2119759-1 - - 1 - - 246 spring, compression 1-22279-3 1 1 - 1 - 247 detent pin 2119798-1 1 1 - 1 - item no description part no -2 -5 -6 -7 -77 248 feed cam, air feed 2119641-1 1 - - - - 249 bushing, lch5-12, misumi 2079988-1 1 - - - - 250 push rod, air feed 2119640-1 1 - - - - 252 o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 260 applicator shim pack 2119957-2 - - 1 - - terminal data: te terminal te crimp specification terminal name: 250 series pos lock mk ii rec wire strip length insulation diameter range 5.50-6.50 mm [.217-.256 in] n 1.50-3.10 mm [.059-.122 in] terminal application specification 114-5042 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 170327-1 c1__dwg_pn_1_1 crimp height reference setting 6.5 w1__fa_setting_1 6.7 8.1 w1__fa_setting_2 8.7 w1__fa_setting_3 wire size crimp height mm [inch] 0.81mm2 w1__dwg_wgauge_1 1.63+/-0.05 [.064+/-.002] w1__dwg_crimp_ht_1 0.75mm2 1.61+/-0.05 [.063+/-.002] 0.50mm2 w1__dwg_wgauge_2 1.47+/-0.05 [.058+/-.002] w1__dwg_crimp_ht_2 0.30mm2 w1__dwg_wgauge_3 1.41+/-0.05 [.056+/-.002] w1__dwg_crimp_ht_3 applicator data crimp size type wire 2.03 mm [.080] f insul 3.56 mm [.140] f applicator instructions 408-10390 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2150090 -4 servo feed with "fine crimp height adjust": 8- 2150090 -5 servo feed with "non-crimp height adjust": 8- 2150090 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62, 180. apply part number 2-23419-6 loctite to threads of items 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37, 180. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. when assembling -6 non-crimp height adjust applicator use shim pack 2119957-2 to align applicator's maximum wire crimp height at normal terminator shut height feed must be set off of insulation barrel. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 3 & 4 are not required for atlantic version 1 1 1 1 1 1 1 1 1 1 1 4 4 11 1 9 10 6 6 6 12 12 6 12
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150090 k.huang 08may2012 - - s.xi 08may2012 1:1 2 4 a1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 15.5 0.5 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) holddown set-up feed type 49 248 250 249 137 163 172 135 240 133 cam position sheets 3 & 4 are not required for atlantic version 238 183 44 245 180 ref ref 2 3 4 5 9 13 16 17 18 20 22 23 24 25 27 29 31 33 35 37 38 39 40 41 44 46 180 52 70 53 54 55 56 57 60 62 63 64 65 66 67 82 166 174 175 176 177 213 242 243 244 245 246 247 252 260 a 2 33 33 164 8 1 11 230 179 7 51 2 pneumatic a air feed 40mm stroke 30mm stroke 6 6 6 12 12 6 4 2 2 2 2 2 2 2 2 7 7 8 10 servo latch plate a servo feeder not included 1 1 1 1 1
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150090 k.huang 08may2012 - - s.xi 08may2012 1:1 3 4 a1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 set up gauge 2119599-2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2150090 -2 a fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 1803052-1 8- 2150090 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150090 -4 - - - 2- 2150090 -5 a fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 2031314-1 - 2119641-2 - 2063440-2 2- 2150090 -7 a fine crimp height adjust none - - - - - - - 7- 2150090 -7 a crimp tooling kit - - - - - - - - item no description part no -22 -25 -27 -77 1 crimper, wire premium 1-456405-3 1 1 1 1 1 2 spacer, crimper 455888-9 1 1 1 1 - 3 crimper, insulation f premium 2-1633961-3 1 1 1 1 1 4 block, fl crimper spacer 238009-1 1 1 1 1 - 5 spacer 6-240641-8 1 1 1 1 - 7 blade, slug 1-2217206-0 1 1 1 1 - 8 anvil, combination 8-1633383-0 1 1 1 1 1 9 plate, front shear 690482-4 1 1 1 1 - 10 - - 1 - - - - 11 plate, rear shear 240833-1 1 1 1 1 - 13 spacer,hold-down 1752360-1 1 1 1 1 - 16 spacer 240641-1 1 1 1 1 - 18 guide, lower strip 1901259-5 2 2 2 2 - 20 drag 1752373-2 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 - 23 plate, strip hold down 240825-3 1 1 1 1 - 24 plate, strip guide 1-1752371-7 1 1 1 1 - 25 stud, threaded 1320906-1 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 - 31 scr, skt hd cap, rohs, m4 x 20 2168083-9 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 7 7 7 7 - 38 ram washer, precision 2119644-1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 1 - - - 51 feed finger subassembly 2031314-1 1 1 - - - 52 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 - 55 nut, hex, reg, rohs, m4 5018030-2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 16 2168083-8 2 2 2 2 - 57 shcs, low head, rohs, m4 x 8 2168400-4 3 3 3 3 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 1 - 64 shcs, low head, rohs, m4 x 20 2168400-5 2 2 2 2 - 65 holddown, terminal 1-1901681-5 1 1 1 1 - 66 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 tag,identification 2119740-1 1 1 - 1 - 70 scr, set, flt point m3 x 10.0 2-18032-2 2 2 2 2 - 71 documentation package 2119956-2 1 1 1 1 - 82 spacer, crimper 455888-6 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - 1 - - 135 memory chip, programmed see note 4 1 - ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 1 - - - 139 bolt, adjustment 2119092-2 1 1 1 1 - 140 ram, asian style, end feed 2119651-1 1 1 1 1 - 141 applicator basic assembly, ef 2119655-6 1 1 1 1 - 144 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 - 145 detent pin 2119798-2 1 1 1 1 - 152 feed cam, air feed 2119641-2 1 1 - - - 153 o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 - 163 spring, feed finger 240638-1 1 1 - - - 164 counter, magnetic 994970-2 1 ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 2 - - - 174 guide pin,holddown 1901680-2 1 1 1 1 - 175 guide pin,holddown 1752353-2 1 1 1 1 - 176 spring, compression 8-22280-7 1 1 1 1 - 177 pin, slotted spring 3.0 x 14.0 6-993111-6 1 1 1 1 - 179 locater block,terminal 1-1976053-7 1 1 1 1 - 180 standoff, hold-down 1-1976055-8 1 1 1 1 - 183 feed finger assembly,ef 1803052-1 1 - 1 - - 186 scr, bhsc, rohs (m6 x 20) 2079383-9 4 4 4 4 - 213 tag,identification 2119740-2 1 - 1 - - 230 scr, bhsc, rohs (m3 x 6) 1-2079383-0 2 2 2 2 - 238 air feed module 2063440-2 1 1 - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - 2 - - 242 retainer, insulation dial 2119083-1 1 1 1 1 - 243 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 cam, snail, insulation adjustment 2119082-9 1 1 1 1 - 246 spring, compression 1-22279-3 1 1 1 1 - item no description part no -22 -25 -27 -77 249 bushing, lch5-12, misumi 2079988-1 1 1 - - - 250 push rod, air feed 2119640-1 1 1 - - - 251 fine adjust head asm, pacific style 2119782-1 1 1 1 1 - terminal data: te terminal te crimp specification terminal name: 250 series pos lock mk ii rec wire strip length insulation diameter range 5.50-6.50 mm [.217-.256 in] n 1.50-3.10 mm [.059-.122 in] terminal application specification 114-5042 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 170327-1 c1__dwg_pn_1_1 wire size crimp height mm [inch] 0.81mm2 w1__dwg_wgauge_1 1.63+/-0.05 [.064+/-.002] w1__dwg_crimp_ht_1 0.75mm2 1.61+/-0.05 [.063+/-.002] 0.50mm2 w1__dwg_wgauge_2 1.47+/-0.05 [.058+/-.002] w1__dwg_crimp_ht_2 0.30mm2 w1__dwg_wgauge_3 1.41+/-0.05 [.056+/-.002] w1__dwg_crimp_ht_3 crimp height reference setting 6.5 w1__fa_setting_1 6.7 8.1 w1__fa_setting_2 8.7 w1__fa_setting_3 applicator data crimp size type wire 2.03 mm [.080] f insul 3.56 mm [.140] f applicator instructions 408-10390 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2150090 -4 servo feed with "fine crimp height adjust": 8- 2150090 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62,180. apply part number 2-23419-6 loctite to threads of items 242. grease threads, groove and o-ring on items 139 & 153. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. feed must be set off of insulation barrel. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 1 & 2 are not required for pacific version 1 2 4 1 1 1 1 1 1 4 9 1 1 1 1 1 1 10 6 6 6 11 11 11
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150090 k.huang 08may2012 - - s.xi 08may2012 1:1 4 4 a1 - - - - - mm - a 66 ocean end feed applicator - - 20 - - 20 15.5 0.5 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 152 250 249 238 137 163 172 135 240 133 cam position sheets 1 & 2 are not required for pacific version holddown set-up a 183 141 180 ref ref 2 3 4 5 9 13 16 186 18 20 22 23 24 25 27 29 31 33 38 39 40 41 180 52 70 53 54 55 56 57 144 62 63 64 65 66 67 82 139 140 141 145 153 166 174 175 176 177 213 242 243 244 246 251 33 33 164 8 11 1 230 179 7 51 4 2 pneumatic a servo latch plate a servo feeder not included 1 1 6 6 11 11 2 10 2 2 2 2 7 7 8 6 2 2 2 air feed 30mm stroke 1 1 1
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